Home » DIY Plywood Floors/Part Four/Update and Summary

DIY Plywood Floors/Part Four/Update and Summary

*Updated February 9, 2017*

Today is the day I wrap up my DIY Plywood Floor series.  I wanted to give you an update and a summary of how the floors have held up over the past few months.  If you need to catch up, read this, this, and this first.

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First, let’s start with the top coat.  As I was finishing up the family room floor, I realized that I never shared how easy it was to apply the top coat, and now would be a good time to show you.

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This is what we used, Varathane Floor Finish in Semi-gloss, and you can get it thru Home Depot. We also used this on the ash flooring we have throughout our great room.

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You are going to want to purchase an applicator pad, which I realized that in this photo, the packaging isn’t in English, opps! anyway, I used a 3/4″ nap pad that attaches to the base of this pole.

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It is very easy to assemble.

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And now you are ready to go!

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Now pick a corner farthest from your exit so you don’t get stuck in the room with a wet floor and no way to get out. (Been there, done that.)

diyplywoodfloorsDon’t forget to tape off anything you want to protect.  We haven’t put the trim up or painted the walls, so the only thing I had to worry about was the door to the attic.  This stuff drys like clear plastic, you don’t want to have to try to paint over it later.

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I started at the furthest corner and just brushed it on.  I only covered about two rows at a time so I wouldn’t loose track of where I left off….because it drys clear..

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As you go along, the top coat will gather in the seams and knots, so just make sure to double check and smooth it out with the corner of your applicator pad.

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Easy fix.  I would also like to mention that when I started the second coat, I began in the opposite corner than on the first coat.  Because of the texture of the planks and the knots in the boards I wanted to make sure to get the top coat in all the nooks and crannies, but I have been known to be slightly particular, so do what you feel is necessary.

diyplywoodfloorsWhen applying the top coat, try to think more like you are using a squeegee and less like you are using a mop.  Go along with grain and in the same direction that the planks have been installed.  I also did this in my bare feet, you will step in it I promise, and I wanted to make sure to not leave a bunch of lint all over the floor, again, I am particular.

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If you remember, I had to tape off certain areas because I couldn’t get all of the flooring done at the same time.

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If this the case for you, be sure to take into account the thickness of your applicator to make sure you are not getting top coat on the already finished floor.  Just add more tape if need be.

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I pulled up the tape before I applied the final coat because I wanted to make sure to seal the seams that might have been exposed due to being covered by the painter’s tape.  Can you tell where the tape used to be?

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OK, so what you see here is a little bit of white paint that seeped under the tape that we put down earlier.

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Before applying the fourth coat of your clear coat, make a point to fix these.

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I found that a number two pencil is the perfect shade of gray to blend right in with the rest of the board.  Cool right?

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Here is a small sliver of exposed plywood in the girls room.  This is also an easy touch up with a pencil, then just go over it with a light coat of clear.  The girl’s room has a few places where this has happened, which is why I encourage to sand and pick at any loose pieces of wood that are on your planks.  The girl’s room was the first room I sanded, and I wasn’t very aggressive because I just didn’t know any better.  While moving furniture around in their room, the loose piece just caught and came off.  But you can fix it in about 3 minutes, or just do a better job sanding than I did.

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It has been about 3 months now since the kids have been in their rooms and using their new bathroom, and so far no issues at all.

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It is holding up well in the boys room, and that is saying a lot if you know anything about little boys.

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The color of the floors is a perfect compliment to all of the other colors going on in the girl’s room, which I will share in another post.

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My daughter Lea was the first child to puke on the new floors, and even though it was gross, the floor wiped up just fine!

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I hope this is enough to encourage you to not be afraid to try this in your own home.  After talking about plywood floors with my neighbor, who was just pricing out hardwood flooring, they have decided to go the plywood route too.  They are using 6″ planks instead of 8″ and are going to stain instead of paint.  So exciting!! I can’t wait to share with you the results, with their permission of course.

Over the past few weeks I have painted 4 dressers, two mirrors, made over some thrifted art, and done a TON of thrift shopping for the kids rooms and family room.  We just ordered some custom black metal pieces similar to what we used for our stairs to use as shelving in the family room, and I think I am going to chalkboard paint one of the walls upstairs.  I can’t wait to share everything with you over the next few weeks.  Until then!

*UPDATE* I have received a few emails in regards to how our plywood floors are holding up since we installed them in March, 2016.  They are just fantastic!  We have had no issues in the bathroom where the our four children use on a daily basis.  I wanted to also share another take on our floors, our neighbor installed plywood flooring also, following our instructions, and decided to use stain instead of paint.  I took some pictures so you could see for yourself.

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This is the stain they chose, Weathered Oak. They installed the plywood planks throughout the first floor of their home, including the kitchen.

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They used the same top coat also.  Looks great right?

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They have a brick hearth for their wood-burning stove and the color of the floor is just the perfect compliment to the color of the brick.

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I love how this project is so versatile!  I would love to hear from anyone who has installed plywood flooring in their homes, feel free to email me a pic and let me know how you like them.

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21 comments

  1. Jenny says:

    Hello,
    Beautiful floors!
    I am just wondering how they are still holding up. We just did our boys room with plywood but I am considering an entryway. Do you think it will hold up to the abuse?

    Thank you!

  2. Barbara Ciccolella Post says:

    The floors look terrific , & I enjoy all your diy projects, you inspire me !! Thanks for sharing

  3. Katie says:

    I am starting this project on Saturday and am so happy I stumbled across your post. All your details are going to be so helpful…I am excited to see how they turn out, yours are beautiful! Thanks!

  4. Jessica says:

    Hi! Beautiful. We are trying this this summer. My only hesitation is the spaces between planks. Are they filling with dirt?

    • Sarah-Marie says:

      Hi Jessica! We decided to install our planks right up against each other, no spaces. I was worried about dirt collecting in them and I also wanted to avoid the floor looking like farmhouse style plank flooring. We have had no issues, plywood doesn’t expand and contract like typical hardwood flooring, so it really isn’t necessary. I hope this helps, thanks for taking the time to leave a comment. Good luck with your project!

    • Sarah-Marie says:

      Whitney,
      I use a swiffer wet jet on these floors. The shine is from the top coat, I used 4 coats, you can use up to 5. I haven’t used anything else yet, but will be sure to update when I do. Thanks!

    • Sarah-Marie says:

      So far the poly is holding up just fine. I applied four coats, I have four kids also. The only places I have had any issues is where the edges of the planks are. In a few places, I didn’t sand as well, so there was a few splinters when I was moving furniture around, but it was an easy touchup. I don’t have pets yet, so I can’t speak on that yet. Thanks!

  5. Mardi says:

    The floors are fabulous! I am wanting to do this in a home we will build, and your instructions are so informative and help give me the basis I need to make a decision about using plywood. I have had my concerns about water and bulging flooring. We had a water line leak from the ice-maker, and the entire kitchen floor was a mess.

    • Sarah-Marie says:

      Hi Mardi! I had my concerns also as far as water and plywood also. That is why we used silicone in the bathroom. As of right now, we have had no issues at all, a few scratches where the kids play, but it is an easy touch up. I haven’t had a toilet overflow or any major water catastrophes yet, I will be sure to update if or when that happens. Best of Luck!

  6. Melissa Lutz says:

    I am in love with these floors! We are getting ready for a floor remodel and I have husband on board with plywood floors but my concern is the area we are starting is a high traffic area. We have a large landing at the top of our stairs and it’s our access to our bedrooms and bathrooms…. plus we have three puppies. I am concerned with the dry time of the polyurethane. What would you think would be the pros and cons if I would paint and poly my boards before I laid them down?

    • Sarah-Marie says:

      Hi Melissa!! The only thing I would think might be an issue with applying the clear coat before install is how to deal with the spaces in between each plank. The clear coat will work its way into the gaps if you apply it afterwards, so if I was in your situation, I would try to apply it after it was completely installed. The clear coat that we used dried within an hour, and I was able to do all the coats in one day. We have had a few scratches, but it was an easy touchup.. I hope this helps, best of luck!!

  7. Bruce Watson says:

    Super posting. It appears you had as much fun as my wife and I did when we remodeled recently. But….we used the boxed up wood and wish now we had used your plywood method. Simply love the look and the cost savings.
    Please reply to my e:mail address with this question if you please.
    Where do you live…we are from New Cumberland and know Weirton Lumber well. That is what we call home but now live in Virginia Beach, VA. It is where the Navy dropped me some years ago so with kids and grandkids we have put roots down here. Thank you.

  8. Matt Perkins says:

    I have read everything I can find on plywood floors, and until I read yours, I was leaning towards not doing it. But the way in which you used the paint has at least got me to the point where I have a sample piece of pine plywood and sample paint in the garage. The test comes this weekend.
    How have the edges of the plywood held up? If you drop anything heavy on a wood floor, it could dent…but the plywood edges are my only concern. I am thinking I might bevel each edge after ripping the planks.
    Anyway, this was a great series. Thanks!

  9. Sheila says:

    Thank you for sharing all this information! I’m in the process of choosing flooring for an art studio, and this looks perfect! I love your color choice, as well as all the information about how you arrived at it.

  10. Alice says:

    Did you sand the floor before applying the first coat of poly?
    Did you sand the floor after each coat?
    How long did you wait between each coat?
    How much drying time is needed before it can be used?

    We’re going to pick up the poly for our floor now and hoping to start tomorrow.

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